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Creatlabs D800 Ultra 3D printer
  • Creatlabs D800 Ultra 3D printer
  • Creatlabs D800 Ultra 3D printer
  • Creatlabs D800 Ultra 3D printer

Creatlabs D800 Ultra 3D printer

Creatlabs D800 Ultra is an industrial 3D printer using FFF/FDM technology with a build volume of 800x650x650 mm, enabling fast and stable 3D printing of full-size components at speeds of up to 1100 mm/s. Creatlabs D800 Ultra 3D printer is equipped with a heated build chamber that reaches temperatures up to 80℃, a built-in heated chamber for storing and drying filaments, and a high-flow printhead of 90 mm³/s. Due to its features and parameters, Creatlabs D800 Ultra 3D printer is ideal for printing large-format components from engineering materials.

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Creatlabs D800 Ultra 3D printer

Creatlabs D800 Ultra 3D printer

 

GLOBAL 3D is an official distributor of CreatBot 3D printers.

GLOBAL 3D is the authorized, exclusive distributor of CreatBot 3D printers in Poland. Purchasing a 3D printer from us guarantees that you will receive an original device intended for the Polish market, backed by prompt and professional technical support. We operate a professional 3D printer service center and offer spare parts recommended by the manufacturer. Additionally, we provide implementation training for the equipment you purchase.

LARGE WORKING AREA 800 X 650 X 650 MM
LARGE WORKING AREA 800 X 650 X 650 MM
PRINT SPEED UP TO 1100 MM/S
PRINT SPEED UP TO 1100 MM/S
NOZZLE TEMPERATURE UP TO 420°C
NOZZLE TEMPERATURE UP TO 420°C

Creatlabs D800 Ultra 3D printer

Creatlabs D800 Ultra 3D printer

Creatlabs D800 Ultra is an industrial FFF/FDM 3D printer with a build volume of 800 x 650 x 650 mm, designed for fast and stable 3D printing of full-scale components at speeds of up to 1100 mm/s. Creatlabs D800 Ultra 3D printer features a heated build chamber capable of reaching temperatures up to 80°C, an integrated heated filament storage and drying chamber, and a high-flow print head with a throughput of 90 mm³/s. Given its features and technical specifications, Creatlabs D800 Ultra 3D printer is ideally suited for printing large-format parts using engineering-grade materials.

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Key parameters of the Creatlabs D800 Ultra 3D printer

  • Large working area of ​​800x650x650 mm
  • Print speed up to 1100 mm/s
  • Nozzle temperature up to 420°C
  • Build plate temperature up to 120°C
  • Actively heated working chamber up to 80 ℃
  • Automatic calibration
  • Heated chamber for drying filaments at temperatures up to 70℃
  • Non-contact bed leveling technology
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Key parameters of the Creatlabs D800 Ultra 3D printer

Creatlabs is a brand by CreatBot, focused on industrial-grade FFF (Fused Filament Fabrication) 3D printing solutions. Creatlabs offers a new generation of large-format, high-performance FFF 3D printing systems designed for production applications. By incorporating advanced motion systems based on linear motors, intuitive smart features, and industrial-grade reliability, Creatlabs aims to transform 3D printing from a prototyping tool into a scalable and sustainable manufacturing technology. The D800 Ultra and D1200 Ultra models redefine the capabilities of large-format FFF additive manufacturing. The Ultra series delivers the higher print speeds, high precision, and repeatability required for industrial production.

Precision 3D printing

Precision 3D printing

Creatlabs D800 Ultra 3D printer combines large-format printing capabilities with advanced motion control and intelligent calibration, enabling the faster production of high-quality, full-scale parts. Its large build volume allows for the creation of full-sized, large-scale components, eliminating the need to divide them into smaller segments for later assembly. The integration of advanced motion control and intelligent calibration helps reduce print turnaround times, minimizes the need for post-processing, and enhances the overall efficiency of the manufacturing process.

Print speed up to 1100 mm/s

Creatlabs D800 Ultra is equipped with an advanced drive system based on linear motor technology, which ensures high speed, precise movement, and accurate control of the print head. Unlike traditional solutions that rely on belt or screw drives, this technology eliminates mechanical transmission components, thereby reducing friction and energy loss. As a result, Creatlabs D800 Ultra achieves significantly higher printing speeds while maintaining exceptional precision. This translates into superior surface quality, high dimensional accuracy, and print repeatability, as well as increased efficiency across the entire production process.

Reliability and precision

The Ultra series has been designed for long-term operation in demanding industrial environments. The use of automatic calibration and real-time parameter control ensures high dimensional accuracy and consistent print quality. Advanced monitoring systems, which allow for adjustments to the printing process on the fly, minimize the impact of fluctuating operating conditions on dimensional accuracy delivering high print repeatability, stable production parameters, and reliable performance.

Creatlabs D800 Ultra 3D printer
Creatlabs D800 Ultra 3D printer
Creatlabs D800 Ultra 3D printer
Creatlabs D800 Ultra 3D printer
Creatlabs D800 Ultra 3D printer
Creatlabs D800 Ultra 3D printer
Creatlabs D800 Ultra 3D printer
Large build area and actively heated build chamber

Large build area and actively heated build chamber

Creatlabs D800 Ultra 3D printer offers a build volume of 800 × 650 × 650 mm, enabling the production of large-scale components in a single printing process eliminating the need to split models into smaller parts and join them together later. An actively heated build chamber, capable of reaching temperatures up to 80°C, ensures stable thermal conditions throughout the entire printing process. This minimizes the risk of material deformation, which is particularly important when manufacturing large components from demanding engineering plastics such as ABS and ASA.

Material flow up to 90 mm³/s

A material flow rate of 90 mm³/s enables the efficient processing of large volumes of material while maintaining the stability of the printing process, even at high print speeds. The advanced design of the extruder ensures rapid and uniform delivery of the molten filament. Precise control over temperature and material flow promotes strong inter-layer adhesion, thereby enhancing the structural integrity and mechanical strength of the finished components. As a result, Creatlabs D800 Ultra delivers high-quality, consistent prints, even when handling demanding production tasks.

Material flow up to 90 mm³/s

Advanced automatic calibration system

Creatlabs D800 Ultra is equipped with an advanced, fully automatic calibration system that ensures high-precision alignment of the print heads and leveling of the build platform. The calibration of the offset between the two nozzles across the X, Y, and Z axes is performed automatically, utilizing a high-resolution macro camera and AI-based image recognition algorithms. This solution enables a calibration accuracy of 0.02 mm.

A supplementary measurement system, utilizing a mechanical Snap-Action Switch, is responsible for the precise positioning of the build platform along the Z-axis. This solution enables automated measurement at multiple points across the platform surface, achieving an accuracy of 0.005 mm. This ensures optimal conditions for the start of the printing process, uniform adhesion of the first layer, and high repeatability for subsequent prints.

Bed leveling with an accuracy of 0.001 mm

A leveling system based on eddy-current technology addresses key challenges in calibrating large print beds for 3D printers. By utilizing a high-frequency electromagnetic sensor, it achieves an exceptional measurement accuracy of 0.001 mm an improvement in precision of up to 99% compared to traditional methods. This high level of accuracy ensures perfect first-layer adhesion to the print bed, guaranteeing reliable printing results even for large-scale models. The non-contact design of the sensor eliminates mechanical wear and allows for continuous surface scanning. The entire bed calibration process takes just 60 seconds, reducing leveling time by 80% and significantly boosting the printer's operational efficiency.

CreatBot D800 Ultra – 3D printing capabilities, sample projects, and material characteristics


PLA-CF


PLA-CF is a durable material based on modified PLA, reinforced with carbon fiber. The addition of these fibers significantly increases tensile, flexural, and impact strength, while simultaneously reducing material shrinkage. As a result, printed parts exhibit excellent dimensional stability and a matte finish with a texture reminiscent of carbon fiber.


ABS


ABS is one of the most popular engineering plastics used in 3D printing. It is distinguished by an excellent combination of mechanical properties, high impact resistance, and high toughness. Parts made of ABS feature a smooth surface that can easily undergo further processing, such as sanding, drilling, gluing, or painting.


PETG


PETG is a versatile thermoplastic material that combines the ease of printing characteristic of PLA with the strength and mechanical resistance of ABS. It is notable for its low odor emission during printing, minimal shrinkage, and low susceptibility to warping. Prints made from PETG feature excellent inter-layer adhesion, a smooth, glossy surface, high chemical resistance, and resistance to environmental factors.


ASA


ASA is an advanced material that serves as a weather-resistant alternative to ABS. It offers similar mechanical properties, providing high strength, impact resistance, and durability against mechanical damage. Its greatest advantage is its exceptional resistance to UV radiation and varying weather conditions. As a result, components made from ASA can be used outdoors for long periods without the risk of yellowing, loss of gloss, or premature material degradation.


PC


PC is a durable, transparent, engineering-grade thermoplastic material, distinguished by its excellent mechanical properties, very high temperature resistance, and exceptional impact and flexural strength. In terms of impact resistance, it ranks among the toughest materials used in 3D printing. Parts made from PC are capable of withstanding heavy mechanical loads and strong impacts, maintaining their structural integrity without the risk of cracking.


PET-CF


PET-CF is an advanced PET-based technical filament reinforced with carbon fiber, developed for use with FFF/FDM 3D printing technology. PET is characterized by low moisture absorption, high mechanical strength and rigidity, as well as resistance to chemicals and elevated temperatures. The addition of carbon fiber further enhances the rigidity and strength of the finished parts.


PA-CF


PA-CF is a high-performance technical filament reinforced with 15% carbon fiber. It combines low moisture absorption with exceptional mechanical strength, rigidity, and excellent resistance to abrasion, chemical substances, and elevated temperatures.


PPS-CF


PPS-CF is an advanced, industrial-grade technical filament reinforced with carbon fiber. It stands out for its exceptional thermal resistance, with a heat deflection temperature (HDT) reaching as high as 250°C. The material also offers excellent resistance to chemicals, fuels, and various environmental factors.

Creatlabs vs. CreatBot – A comparison of print quality across two generations of FFF technology

A comparison of models printed on the Creatlabs FFF 2.0 which utilizes an innovative linear motor drive system versus prints produced on the CreatBot FFF 1.0, which employs a traditional belt-driven mechanism. This comparison highlights the differences in quality, precision, and the characteristics of the prints delivered by each technology.


D800 Ultra VS D600 Pro3 HS

Production speed and efficiency

Daily production capacity defines the mass of material that a printer can process within 24 hours. The Ultra series delivers 2–3 times higher throughput compared to standard industrial FFF 3D printers. This translates to shorter lead times, a greater number of finished parts, and the ability to significantly scale up production.

AIR-200 – industrial air filtration system

AIR-200 – industrial air filtration system

AIR-200 is a high-performance air filtration system designed by Creatlabs for the demanding environments of industrial 3D printing. The unit effectively reduces volatile organic compounds (VOCs), ultrafine particles, and unpleasant odors generated during the printing process when using engineering-grade plastics and advanced composite materials. Its multi-stage filtration system ensures continuous air purification within the workspace, helping to protect the health of users and maintain stable production conditions.

Product available for purchase separately

The AIR-200 is equipped with a Plug & Play quick-connection system, making it compatible with a wide range of industrial 3D printers from CreatBot and Creatlabs. Its mobile design allows for easy relocation, enabling the unit to be positioned wherever it is currently needed within a production facility.

Integrated device safety system

Schneider Electric electrical protection devices

Schneider Electric electrical protection devices


Creatlabs D800 Ultra 3D printer is equipped with high-quality safety components from the renowned brand Schneider Electric, which ensure the safety and reliability of the electrical systems. These solutions provide effective protection against overloads and short circuits, helping to safeguard critical components from damage. The high standard of construction and the proven technology of Schneider Electric contribute to a stable power supply system, increased durability of the electrical installation, and safe operation of the printer.

Door safety lock

Door safety lock


Creatlabs D800 Ultra 3D printer is equipped with a safety interlock system for the build chamber door, which prevents the device from starting or continuing operation while the door is open. This feature enhances user safety by reducing the risk of accidental contact with moving mechanical parts or components located inside the chamber. The interlock serves as a key element of the printer’s safety system, ensuring a safer operating environment and greater control over the 3D printing process.

Emergency stop

Emergency stop


Creatlabs D800 Ultra is equipped with an emergency stop switch, which allows for the quick and immediate halting of the device's operation in the event of a hazardous situation or unforeseen incident. This feature enables the user to react instantly whenever the printing process needs to be interrupted, thereby reducing the risk of damage to the equipment and potential harm to the user. The easy accessibility of the switch enhances both convenience and operational safety, providing an additional layer of control over the printer's performance.

Thermal protection

Thermal protection


Creatlabs D800 Ultra 3D printer is equipped with thermal protection that monitors the device's operating temperatures and safeguards its components against the effects of excessive heat. This safety system helps prevent key parts from overheating, thereby minimizing the risk of malfunctions, component damage, or operational failures. Such a solution enhances operational safety, supports the printer's reliability, and helps extend the lifespan of its components.

Motion safety system

Motion safety system


Creatlabs D800 Ultra is equipped with a safety system that monitors the operation of the device's moving mechanical components. Its purpose is to enhance safety during the printing process by verifying the proper functioning of mechanical systems and minimizing the risk of undesirable incidents, such as collisions or the erratic movement of components. These integrated solutions help protect both the user and critical printer parts from potential damage, ensuring greater reliability, stability, and operational safety.

Physical Wi-Fi switch

Physical Wi-Fi switch


Creatlabs D800 Ultra 3D printer is equipped with a physical switch that allows for the manual enabling and disabling of the Wi-Fi module. This feature provides the user with direct control over network connectivity, eliminating the need to navigate through the device's software settings. The ability to quickly disconnect Wi-Fi enhances control over the printer's network security, enables the device to be adapted to the specific requirements of a production environment, and supports the protection of IT infrastructure. This practical feature is particularly useful in professional industrial applications, where access control and secure communication are of critical importance.

Full control over the operation of multiple devices from a single location

The system enables monitoring the status of all printers within a device farm. A single panel allows you to check in real time which printers are online, actively printing, idle, paused, or reporting errors. Furthermore, the software offers the ability to search for devices by IP address and manage printers in groups, making it easy to locate specific units and efficiently organize the operation of the entire farm. By monitoring statuses in real time, users gain a complete overview of the current activity of their machine fleet, facilitating production oversight and the optimization of device utilization.

Remote production control across multiple printers simultaneously

Remote production control across multiple printers simultaneously

The system enables the remote transfer of G-code files to printers and real-time monitoring of the progress of each task. Users can continuously track print duration, the type of filament being used, as well as the temperatures of the nozzle and the build plate. The software allows for remotely starting, stopping, and editing tasks, as well as flexibly assigning them to specific devices. This facilitates the simultaneous execution of multiple jobs and enables efficient management of serial production.

Full control over operating parameters and the ability to make adjustments in real time

The device’s detailed panel provides a real-time overview of key operating parameters, such as the temperatures of the nozzle, build plate, and chamber, as well as axis coordinates, print speed, acceleration, and other motion settings. A built-in camera enables remote observation of the printing process, allowing you to monitor progress without needing to be physically present at the device. Advanced monitoring and remote control capabilities ensure precise oversight of every stage of the printing process.

Full control over the history and progression of production processes

The system automatically collects and archives data regarding completed print jobs, device operating times, and material consumption. This allows for the maintenance of a complete production history and the ability to trace the individual stages of each task. The gathered information enables the analysis of equipment efficiency, monitoring of production capacity utilization, and a detailed assessment of the causes behind any failed print jobs. Comprehensive recording of production data facilitates process optimization, enhances cost control, and supports informed decision-making regarding production organization.

Full control over the history and progression of production processes

Remote management, service, and notification system

The system continuously monitors device operation and automatically detects irregularities as well as potential failures. Remote access enables diagnostics, configuration, and troubleshooting without the need for a user to be physically present at the printers. This solution reduces the need for constant on-site supervision, shortens response times to emerging issues, and significantly lowers maintenance costs and on-site staffing requirements. Remote monitoring and rapid diagnostics ensure greater production continuity, reduced operating costs, and more efficient management of a printer fleet.

Creatlabs D800 Ultra

Applications of the Creatlabs D800 Ultra 3D printer

Thanks to its features and specifications, the Creatlabs D800 Ultra 3D printer is perfectly suited for printing product prototypes, custom-made parts, and tooling, as well as for functional and assembly testing and small-batch production. The Creatlabs D800 Ultra 3D printer is an ideal solution for manufacturing companies that offer services such as rapid prototyping, CNC machining, injection molding, 3D printing, and other production services tailored to the individual needs of their clients.

Product prototyping

Product prototyping

Functionality testing

Functionality testing

Assembly testing

Assembly testing

Custom-made parts

Custom-made parts

Small-batch production

Small-batch production

Tooling and mounting fixtures

Tooling and mounting fixtures

Do you have any questions? Contact us!

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GLOBAL 3D sp. z o.o.

ul. Rynek 40

48-300 Nysa

+48 790 770 200

biuro@global3d.pl

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Data sheet

Print Technology
FFF
Table temperature
120°C
Working area
Single-Nozzle Mode: 800×650×650mm / Dual-Nozzle Support Mode: 740×650×650mm / Mirror Duplication Mode: 400×650×650mm
Supported materials
PLA, ABS, ASA, PP, PETG, PC, Nylon, TPU, ABS-CF, PC-CF, PET-CF, PET-GF, UltraPA-CF, PPS-CF, PA-GF, PA-CF, PA-ABS, PC-ABS, PP-GF, PP-CF
Filament diameter
1.75 mm
Extruder
IDEX Independent Dual Extruders
Heads count
2
Nozzle temperature
420 ℃
Build Plate
Aviation aluminum plates+removable magnetic platform
Calibration
Automatyczna
Display type
10-inch full color touch screen independent operating system (multi-language)
Connectivity
USB, WiFi, LAN
Software
CreatWare, Orca Slicer, Cura, Simplify3D, Prusa
File Types
STL, OBJ, Gcode, AMF, STP, STEP
Operating systems
Mac OS / Windows
Power
220~240 V, 50~60 Hz
Table leveling
Eddy Current Leveling
Printing Speed
1100mm/s
Rodzaj drukarki
FFF, FDM, LPD
Automatic feeding of filament
Yes
XY positioning precision
0.001mm
Chamber temperature
80 ℃
Filament chamber temperature
max. 70˚C
Accuracy of printing
0,05 mm
Diameter of the nozzle
0.4mm (0.3 / 0.5 / 0.6 / 0.8 / 1.0 mm)
Dokładność pozycjonowania osi Z
0.00052mm
Firmware
Klipper - High Speed
Weight
370kg
Dimensions
1480×1080×1280mm
Print Resuming
Yes
Air Filtering
HEPA + Carbon Filter
Build-in Camera
Yes
Filament sensor
Yes
Flow Rates
90 mm³/s
XY Offset Technology
HD Camera Dual Nozzle Offset
Z Offset Technology
Snap-Action Switch
Door Opening Detection
Safety Door Lock
Chamber Insulation
Three-layer insulation
External Air Cooling
Yes

Frequently Asked Questions - Creatlabs D800 Ultra 3D Printer

The D800 Ultra printer offers a build volume of 800 × 650 × 650 mm, allowing for the printing of large components in their entirety, without the need to break them down into smaller parts. It is ideally suited for creating items such as mechanical enclosures, assembly jigs and fixtures, and large-scale models.

The D800 Ultra utilizes a drive platform based on a Maglev linear motor and Klipper firmware, optimized for high-speed printing. The estimated output for continuous, 24-hour operation is:

  • 1–2 kg of filament per day with a 0.4 mm nozzle
  • 2–5 kg of filament per day with a 0.8 mm nozzle

Actual output depends on the geometry of the printed models, the infill density, and the print settings.

The printing accuracy is ±0.05 mm (over a 100 mm span). The use of Maglev linear motors ensures high motion stability, which translates into good surface quality and precise dimensional reproduction.

The D800 Ultra supports a wide range of industrial filaments, including both standard materials and advanced technical materials reinforced with carbon or glass fiber.

One of the key advantages of the D800 Ultra printer is its Independent Dual Extruder (IDEX) system. This system supports three distinct operating modes, enhancing both flexibility and printing efficiency. The available modes are:

  • Single Extruder Mode – utilizes one extruder and allows access to the entire available build volume.
  • Dual Extruder Support Mode – enables the simultaneous use of two different materials; for example, printing a model with one filament while using another—such as PVA—for support structures. This simplifies the subsequent removal of supports.
  • Mirror Duplication Mode – both extruders print two symmetrical parts simultaneously. This significantly boosts productivity, nearly halving the production time for two such components.

The D800 Ultra is equipped with a range of features that enhance reliability and safety, making it suitable for continuous operation - even 24 hours a day, 7 days a week.

The Creatlabs Print Cluster Management System is designed for this purpose. It enables the centralized monitoring and control of multiple devices simultaneously, which significantly facilitates the organization of serial production.

Yes. GLOBAL 3D is the authorized, exclusive distributor of CreatBot 3D printers in Poland. The purchase includes delivery of an original unit sourced for the Polish market, implementation training, and access to authorized service support using genuine spare parts specified by the manufacturer.

creatlabs_d800_ultra

Data sheet

Print Technology
FFF
Table temperature
120°C
Working area
Single-Nozzle Mode: 800×650×650mm / Dual-Nozzle Support Mode: 740×650×650mm / Mirror Duplication Mode: 400×650×650mm
Supported materials
PLA, ABS, ASA, PP, PETG, PC, Nylon, TPU, ABS-CF, PC-CF, PET-CF, PET-GF, UltraPA-CF, PPS-CF, PA-GF, PA-CF, PA-ABS, PC-ABS, PP-GF, PP-CF
Filament diameter
1.75 mm
Extruder
IDEX Independent Dual Extruders
Heads count
2
Nozzle temperature
420 ℃
Build Plate
Aviation aluminum plates+removable magnetic platform
Calibration
Automatyczna
Display type
10-inch full color touch screen independent operating system (multi-language)
Connectivity
USB, WiFi, LAN
Software
CreatWare, Orca Slicer, Cura, Simplify3D, Prusa
File Types
STL, OBJ, Gcode, AMF, STP, STEP
Operating systems
Mac OS / Windows
Power
220~240 V, 50~60 Hz
Table leveling
Eddy Current Leveling
Printing Speed
1100mm/s
Rodzaj drukarki
FFF, FDM, LPD
Automatic feeding of filament
Yes
XY positioning precision
0.001mm
Chamber temperature
80 ℃
Filament chamber temperature
max. 70˚C
Accuracy of printing
0,05 mm
Diameter of the nozzle
0.4mm (0.3 / 0.5 / 0.6 / 0.8 / 1.0 mm)
Dokładność pozycjonowania osi Z
0.00052mm
Firmware
Klipper - High Speed
Weight
370kg
Dimensions
1480×1080×1280mm
Print Resuming
Yes
Air Filtering
HEPA + Carbon Filter
Build-in Camera
Yes
Filament sensor
Yes
Flow Rates
90 mm³/s
XY Offset Technology
HD Camera Dual Nozzle Offset
Z Offset Technology
Snap-Action Switch
Door Opening Detection
Safety Door Lock
Chamber Insulation
Three-layer insulation
External Air Cooling
Yes

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Creatlabs D800 Ultra 3D printer

Creatlabs D800 Ultra is an industrial 3D printer using FFF/FDM technology with a build volume of 800x650x650 mm, enabling fast and stable 3D printing of full-size components at speeds of up to 1100 mm/s. Creatlabs D800 Ultra 3D printer is equipped with a heated build chamber that reaches temperatures up to 80℃, a built-in heated chamber for storing and drying filaments, and a high-flow printhead of 90 mm³/s. Due to its features and parameters, Creatlabs D800 Ultra 3D printer is ideal for printing large-format components from engineering materials.

Write your review