Shining3D OptimScan Q12 3D scanner

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Shining3D OptimScan Q12 3D scanner

The Shining3D OptimScan Q12 is a high-quality inspection 3D scanner designed for precise quality control. The Shining3D OptimScan Q12 3D scanner features monocular-stereo fusion (MSF) technology. Additionally, the OptimScan Q12 utilizes multiple exposures for improved accuracy and completes a single scan in less than 1 second. The Shining3D OptimScan Q12 has been certified for accuracy according to VDI/VDE 2634 and ISO 10360 standards.

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The Shining3D OptimScan Q12 3D scanner uses blue LED light and offers an accuracy of 0.015 mm for the large range and 0.005 mm for the small range. The working distance of the OptimScan Q12 is 590 mm for the large range and 210 mm for the small range. Additionally, the field of view is 430 × 300 mm for the large range and 160 × 110 mm for the small range.

High efficiency

The Shining3D OptimScan Q12 3D scanner is equipped with four high-resolution cameras that enable precise capture of complex and intricate objects. Combined with high-performance components and advanced 3D reconstruction algorithms, they deliver impressive accuracy of 0.005 mm, certified by compliance with VDI/VDE 2634 Part 2 and ISO 10360. Each system is tested in Shining3D's ISO 17025-accredited laboratory, guaranteeing the highest measurement repeatability and metrological consistency.

Dual scan range

Shining3D OptimScan Q12 offers two scanning ranges that can be switched with a single click, without the need to manually adjust the aperture and focal length.

• Large range: 430 × 300 mm
• Small range: 160 × 110 mm

Data scanned at different ranges can be seamlessly combined in the software, allowing for high performance and high detail at the same time.

Monocular and stereo image fusion (MSF)

Shining3D OptimScan Q12 has a function that allows you to combine monocular and stereo images, which effectively increases the scope of information collected and improves the completeness of the scan, especially in difficult areas such as corners, bends or joints of industrial elements.

High scanning speed

The Shining3D OptimScan Q12 3D scanner features a built-in dual-processor compute engine that ensures fast image capture and efficient data processing. Each scan takes less than 1 second and captures a dense, high-resolution point cloud with exceptional precision. To further streamline workflows, the systems support multiple exposure modes, significantly reducing scanning time and achieving optimal results on surfaces with varying properties.

Versatility

OptimScan Q systems are compact and easy to transport, enabling convenient handheld scanning. A semi-automatic mode is also available, which can be used with a tripod and an automated turntable with a load capacity of up to 20 kg, increasing measurement efficiency and repeatability. Additionally, in fully automated mode, the scanner integrates with a robot, enabling precise, repeatable inspection tasks.

Automatic turntable (optional)

The Shining3D OptimScan Q12 3D scanner is designed to work seamlessly with precision 3D inspection systems such as the automatic turntable, which allows automatic scanning from multiple angles with a single click directly in the software.

Automated inspection solution

The OptimScan Q Series can seamlessly integrate with an intelligent 3D inspection system, enabling a fully automated workflow from scanning to report generation.

Workflow:

• Path Teaching
• Automated 3D Measurement
• Automated 3D Inspection
• Automated Report Generation

Certified metrological accuracy

• Confirmed compliance with standards – rigorous testing in accordance with VDI/VDE 2634 and ISO 10360 standards.
• Calibration performed in an accuracy laboratory that meets the requirements of the ISO/IEC 17025 standard.
• The integrated control system ensures that every measurement can be traced in accordance with international standards.

Applications of the Shining3D OptimScan Q12 scanner:

Dimensional inspection of components (GD&T)

Application: Precision machined parts such as engine blocks, gearbox housings, turbine blades and braking system components.

Feature: Rapidly acquire dense measurement data (point clouds) to analyze geometric tolerances such as flatness, roundness, and positioning by comparing them with CAD models. This allows for the detection of machining errors (e.g., distortion) and ensures compliance with applicable industry standards.

Quality control of stamped parts and sheet metal components

Application: Sheet metal components formed by the stamping process, such as fenders or chassis structural parts.

Function: Surface scanning to analyze springback and optimize tooling parameters. It also enables full First Article Inspection (FAI), detecting minor ripples or cracks, thereby minimizing downstream issues such as welding or assembly.

Mold development and repair

Application: Injection molds and die casting molds.

Feature: Scan used molds and use reverse engineering to create 3D models that support repair or remanufacturing. It also compares data from old and new molds to predict tool life and reduce downtime costs.

Automated production line control (integrated with robots)

Application: Critical positions on production lines.

Function: Integration with robotic arms enables fully automated part scanning. The system generates real-time inspection reports, allowing you to track production trends and quickly detect any deviations from the norm.