3D scanning of a car body with FreeScan Trak Pro2

What is "Body in White"?

"Body in White" (BIW) is a term used in the automotive industry, which refers to a key stage of car production. The metal body elements are assembled into one whole, but have not been painted or finished yet. BIW can be compared to the skeleton of a building - it is the foundation on which the entire vehicle rests. At this stage, the body is gaining its form but is not yet ready for market.

Body in White production plays a key role in ensuring the quality, safety and aesthetics of the final product. Proper assembly of body elements affects not only the appearance of the vehicle, but also its driving properties and safety. Therefore, any error at the BIW stage can lead to serious consequences in later stages of production, as well as affect customer satisfaction and brand reputation.

Why is it worth scanning Body in White in 3D?

3D scanning is a technology that is revolutionizing the way car manufacturers approach measurement and quality control. Thanks to extremely accurate measurements of complex geometric shapes, 3D scanning becomes an invaluable tool in the context of quality control, reverse engineering, prototyping</b > and virtual simulations.

In modern automotive design and manufacturing, Body in White scanning plays a fundamental role, enabling manufacturers to verify that all vehicle components perfectly match the BIW design. This, in turn, translates into improved assembly quality, which is key to ensuring vehicle safety and efficiency.

Moreover, by comparing 3D scanning data with design drawings, designers can detect potential design flaws at an early stage and make appropriate corrections. Such proactive analysis allows for the elimination of errors that could lead to costly rework in later stages of production. As a result, 3D scanning not only improves the quality of the final product, but also contributes to increasing the efficiency of production processes.

Additionally, 3D scanning supports the digital transformation of the automotive industry. The digital body model created using this technology enables optimization of the production process and cost reduction, while increasing production efficiency. In the era of increasing competition on the automotive market, the ability to quickly adapt to changing customer requirements and introduce innovations is becoming a key success factor.

Body in White scanning with FreeScan Trak Pro2

Scanning "Body in White" is quite a challenge due to its size and complex, curved surfaces. It is crucial to obtain precise scans, free from distortions or missing data, which is of great importance for subsequent stages of production. Proper body scanning affects the quality of assembly as well as the safety and efficiency of the vehicle.

FreeScan Trak Pro2 is a modern 3D scanner that is perfect for BIW scanning, thanks to the dynamic tracking of the TE25 scanner using special reference points. Unlike traditional methods that require the use of markers, FreeScan Trak Pro2 eliminates this step, saving time and simplifying the scanning process, as well as reducing the risk of errors related to misplaced markers.

The FreeScan Trak Pro2 scanner delivers scanning results with metrological precision, with an accuracy of 0.023 mm. The wide and flexible tracking range allows for quick and accurate measurements of both volume and area of the "Body in White. In 50 blue laser lines mode, the scanner is able to capture the entire body in just 10 minutes, ensuring efficiency without sacrificing accuracy. Such speed and precision are crucial in the context of production, where time is valuable and quality cannot be compromised.

Summary

FreeScan Trak Pro2 is an advanced tool that revolutionizes the process of acquiring 3D Body in White data, eliminating the need to use markers. Thanks to this innovative technology, car manufacturers can quickly and comprehensively scan bodies, which is a great convenience for design , production and quality control in the automotive industry. In the era of intelligent manufacturing, 3D scanning plays a key role, ensuring perfect body assembly and stimulating innovation in car design.

FreeScan Trak Pro2 technology delivers metrological scanning results with exceptional precision, achieving an accuracy of up to 0.023 mm. Thanks to the high scanning speed of up to 3,070,000 points per second, the data acquisition process becomes not only fast, but also extremely effective. A wide tracking range and the ability to work in a variety of scanning modes make FreeScan Trak Pro2 a versatile tool that can be tailored to your specific production needs.

By choosing FreeScan Trak Pro2, car manufacturers can say goodbye to traditional scanning methods, which often involve time-consuming marker placement. This makes scanning more smooth and efficient, allowing you to focus on data quality and accuracy. This, in turn, leads to an improvement in the overall quality of products, which is crucial in the context of increasing competition on the automotive market.

By investing in FreeScan Trak Pro2, companies not only increase the efficiency of their production processes, but also improve the quality of their products and competitiveness on the market. In the era of digitization and automation, 3D scanning is becoming not only a tool, but also a key element of the development strategy in the automotive industry. Choose FreeScan Trak Pro2 today to take your production processes to the next level while ensuring excellent quality and innovation in automotive design.